About Semi Automatic Tube Filling Machine
Semi-Automatic Tube Filling Machine is intended to fill and seal aluminum/plastic/lami tubes. The machine is reasonable basically for pharmaceutical restorative and sustenance industry. Machine can be utilized for filling of cream treatment, gel glue analgesic and other comparative thick items by methods for a volumetric dosing framework. The machine is accessible with two setups: 1) for aluminum tubes 2) for lami plastic tubes.
- Operation System: Single Head, Rotary Index Table
- Tube Diameter Minimum 12 mm to maximum 50 mm
- Tube Length Minimum 50 mm to maximum 220 mm
- Tube Loading Manual
- Tube Orientation: Manual
- Product Handle Gel paste balm Cream, ointment and other kindred viscous products.
- Tail Cutting: By suck-back technique (to avoid dripping after filling process)
Output up to 1800 tubes in every hour for alu tubes / 2400 tubes per hour for lami and plastic tubes
Product Hopper S.S. 304 50 liters capacity. Hot water circulation pump with water jacket of electrical heating is optional
Product Agitator Slow speed agitator is rendered for stirring of product in hopper as an alternative.
Filling Nozzle Fixed nozzle, with tube lifting at filling station to lift up the tube so that spout gets injected inside tube while filling.
Dozing Range
- a) 3 to 30 ml
- b) 30 to 100 ml
- c) 100 to 250 ml
Tube Discharge: Automatic, through a discharge shaft for collection
Tube Sealing: By double fold as well as and crimping tool for aluminium conduits
By hot air tool for plastic as well as lami tubes
Batch Code Adornment: In crimping jaws for alu tubes
In sealing jaws for plastic / lami tubes
ATF is made to fill as well as seal aluminium / plastic / lami tubes. The machine is appropriate primarily for cosmetic pharmaceutical and food industry. These machines can be employed for filling of ointment gel paste cream balm and other related viscous products via means of a volumetric dosing system. These machines are accessible in two configurations for aluminum tubes as well as for lami plastic tubes. The operation system of this machine is single head with rotary index table. It comes with output up to 1800 tubes in all hours for alu tubes / 2400 tubes per hour for lami as wellas plastic tubes.
- Product Handled: Paste balm cream ointment gel and other similar viscous products.
- Tube Length: Minimum 50 mm to maximum 220 mm
- Tube Diameter: Minimum 12 mm to maximum 50 mm
- Tube Orientation: Manual
- Tube Loading: Manual
Product Hopper S.S. 304 50 liters capacity. Water jackets are rendered with electrical heating as well as hot water circulation pump optional
Product Agitator Slow speed agitator for the process of stirring in hopper as the optimal option
Filling Nozzle Fixed nozzle offered with tube lifting at filling station to upheave the tube so that nozzle gets introduced inside pipe while filling. Diving nozzle optional FILL system combined.
Tail Cutting By suck-back technique (to preclude dripping after filling process)
Dozing Range:
- a) 3 to 30 ml
- b) 30 to 100 ml
- c) 100 to 250 ml
Tube Sealing By double fold as well as crimping tool for aluminium tubes
By hot air tool for lami and plastic tubes
Batch Code Embossing: In crimping jaws for alu pipes
In sealing jaws for plastic as well as lami tubes
Tube Ejection: Automatic via an ejection chute for collection
High-Capacity, Reliable Tube Filling SolutionOur semi-automatic tube filling machine offers a robust filling capacity of 1800 tubes per hour, making it an excellent choice for manufacturers seeking efficiency and volume. The machine's mirror finish and GMP-grade construction ensure it meets stringent quality standards while remaining easy to clean and maintain. Designed for the cosmetics industry, it operates steadily at 2-5.5kW, seamlessly integrating into production lines.
Efficient Operation with Computerized ControlFeaturing a combination of semi-automatic control and computerized operation, this tube filling machine allows for precise adjustment and monitoring of the filling process. User-friendly controls reduce manual input, thereby increasing consistency in throughput and product quality. The system is tailored for COSMATIC CREAM but can be adapted for similar viscous products.
FAQ's of Semi Automatic Tube Filling Machine:
Q: How does the semi-automatic tube filling machine operate?
A: The machine operates with a semi-automatic control mode. Operators load tubes and initiate the filling cycle. The computerized system ensures precise dosing, after which the machine fills the tubes accurately before the next ones are positioned. This setup minimizes manual labor while keeping the process efficient.
Q: What types of products are suitable for this tube filling machine?
A: This machine is specifically designed for filling cosmetic creams, but it can also be adapted for other semi-viscous products in the pharmaceutical, food, or personal care industries, provided they meet similar consistency requirements.
Q: When should I perform maintenance on the tube filling machine?
A: Regular maintenance should be conducted according to usage intensity, typically every few weeks for high-volume production. Daily cleaning of product-contact surfaces and periodic checks of mechanical parts help maintain long-term performance, in line with GMP guidelines.
Q: Where is this tube filling machine manufactured and supplied from?
A: This machine is manufactured and supplied in India by a recognized exporter, manufacturer, and supplier with expertise in quality tube filling solutions. It is available for domestic and international clients.
Q: What is the process for installing the semi-automatic tube filling machine?
A: Installation involves positioning the 750 kg machine on a stable surface, connecting it to the required power source (2-5.5kW), and configuring the computerized system for your product specifications. Manufacturer instructions should be followed for safety and calibration.
Q: How is the machine beneficial for businesses?
A: The semi-automatic tube filling machine maximizes efficiency by achieving filling speeds of up to 1800 tubes per hour. It ensures accuracy, reduces material waste, and minimizes reliance on manual labor, ultimately supporting higher productivity and consistent product quality.
Q: What warranty and after-sales support are provided?
A: The machine comes with a one-year warranty covering manufacturing defects. Technical support and guidance on operation, spare parts, and troubleshooting are available from the supplier to ensure smooth ongoing usage.